Create Value for Every Warehouse and Factory
Facing industry-wide challenges such as insufficient production automation and inefficient cross-process coordination, Zhejiang Hongchang Aluminum's annual 100,000-ton aluminum profile project required breakthroughs in inter-process connectivity. Hefei Zhongding delivered a customized "two-phase integrated" solution: Phase 1 focused on automating sawing-framing to semi-finished storage in Workshop 1, while Phase 2 upgraded post-surface-treatment processes with intelligent systems. Through "hardware clusters + software integration", a full-chain intelligent logistics system was established, covering mold storage, extrusion, surface treatment, and other processes, positioning the facility as an industry benchmark for aluminum processing intelligent factories.
WCS/WMS/MES+digital twins: Full-chain intelligent control via four systems
Two-phase holistic coverage: Closed-loop from raw materials to finished goods
Exceeding 300 tons per day: Data-driven dynamic capacity optimization
Integrating resources from both phases, the project combines hardware, software, and a digital twins platform:
Hardware: 17 high-rise stacker cranes (22m), 500 conveying systems, and intelligent cranes, deployed across mold storage, extrusion, and surface treatment processes.
Software: WCS/WMS/MES and digital twins systems automate sawing-framing to semi-finished storage (Phase 1) and extend to strip insertion & packaging informatization (Phase 2). AI scheduling algorithms optimize production cycles, forming a intelligent closed loop from "raw material storage → processing → finished goods outbound", enabling efficient 300-ton daily throughput.
Cache efficiency improved by
Daily production capacity breakthrough
Management costs reduced by
Productivity increased by
