Cases

Create Value for Every Warehouse and Factory

Project Background

The aluminum processing industry faces three critical challenges: low productivity, high costs, and inadequate quality/service capabilities. Outdated processes and isolated equipment lead to plant-wide scheduling failures, hindering responsiveness to volatile orders; low automation, labor shortages, and lack of integrated management systems result in opaque production processes and resource waste; heavy reliance on manual operations and missing quality traceability undermine product consistency.

Hefei Zhongding delivered an intelligent logistics system for Dongliang Aluminum, covering mold storage, production logistics transfer, and full warehouse zones. By integrating large-scale hardware with intelligent systems, the project supports the construction of a national-level green intelligent factory.

Project Features

  • 17,000 storage locations + 28 stacker cranes: Ultra-large-scale automated storage

  • 1,000+ conveyors + 36 RGVs: End-to-end automated transfer network

  • WCS/WMS/MES + Digital Twins: Deep integration of four systems

  • Full-process coverage across five warehouse zones: Lifecycle support from design to quality assurance

Solution

The project combines "hardware clusters + software intelligence + digital twins platform":

Hardware: 17,000+ AS/RS locations, 28 stacker cranes, 36 RGVs, and 1,000+ conveyors, serving five scenarios (buffer storage, finished goods, etc.).

Software: Integrated WCS/WMS/MES and digital twins enable intelligent scheduling from storage to production transfer and outbound logistics. Legacy rack relocation systems were incorporated, alongside electrical control and warehouse management systems, creating the industry’s first fully intelligent end-to-end storage solution.


Benefit Value

Inventory Accuracy is 

99%

Labor costs reduced by

40%

Operational efficiency improved by

30%+

Order response efficiency improved by

50%

Related Products
You Can Contact Us Here